Aircraft Mechanic

Aircraft Mechanic completes 25 tasks that map core responsibilities and common exceptions. Each entry includes timing, required actions and how the Aviation norms shape choices. Each one shows where we found it, and comes with an AI prompt you can copy and use straight away.

25evidenced tasks
25ready prompts
8tools of the trade
49-3011.00O*NET-SOC code
138,090hold this job (US, BLS 2025)
$79,870median pay/yr (US)
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What it pays

Government survey numbers — not estimates, not ads.

Half of all Aircraft Mechanics and Service Technicians in the U.S. earn more than $79,870 a year — the middle 80% land between $48,780 and $128,890. About 138,090 people in the U.S. do this work. Figures are for the U.S. occupation group “Aircraft Mechanics and Service Technicians”. (U.S. Bureau of Labor Statistics survey, published 2025.) In India, Craft and related trades workers earn about ₹16,825 a month on average — around ₹2.0 lakh a year (government PLFS survey via ILOSTAT, occupation-family figure).
$79,870typical pay / year
138,090people in this work
$128,890+top 10% earn
₹2.0 lakha year in India (family avg)
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The work, task by task

These are the real jobs-to-be-done, not a wish list. Each task shows where we found it, and the prompt underneath is written for that exact task.

Fixing5

Conduct routine maintenance on aircraft

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Perform the scheduled A-check on Falcon 900 N123FT: follow the task card, complete the borescope and fluid…
Perform the scheduled A-check on Falcon 900 N123FT: follow the task card, complete the borescope and fluid checks, torque landing gear fasteners to spec, log any deferred items, and submit the completed inspection pack to the records clerk by 1600 Friday.
The tools that do the workComputerized aircraft log manager CALMjob descriptionsO*NETWikipedia

Replace malfunctioning components

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Replace the failed left aileron actuator on B737-800 N567AB: pull the faulty unit, bench-test the…
Replace the failed left aileron actuator on B737-800 N567AB: pull the faulty unit, bench-test the replacement, fit and torque the new actuator, verify travel and rigging with the control run, and update the aircraft log with part serials before shift end.
The tools that do the workDatcoMedia EBisjob descriptionsO*NETWikipedia

Diagnose mechanical issues in aircraft

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Troubleshoot the intermittent hydraulic pressure drop on A320 N890CD: review the maintenance history and…
Troubleshoot the intermittent hydraulic pressure drop on A320 N890CD: review the maintenance history and schematics, perform pressure isolation and leak checks, bench-test suspected valves, capture test readings, and write a fault report with probable cause and next steps.
The tools that do the workAccess Software AIRPAXjob descriptionsO*NETWikipedia

Adjust aircraft components to ensure proper functioning

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Adjust the elevator control cables on Learjet 45 N234LM: measure free-play per the rigging chart, set…
Adjust the elevator control cables on Learjet 45 N234LM: measure free-play per the rigging chart, set turnbuckle tension to spec, re-check neutral positions and control continuity, and sign off the rigging card in the aircraft paperwork before the test flight.
The tools that do the workComputerized aircraft log manager CALMESCOjob descriptionsO*NET

Overhaul aircraft engines and assemblies

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Overhaul Pratt & Whitney PW545 engine at bay 3: strip the accessory gearbox, clean and inspect turbine blades…
Overhaul Pratt & Whitney PW545 engine at bay 3: strip the accessory gearbox, clean and inspect turbine blades to service limits, replace worn bearings and seals, reassemble to torque schedule, run the ground operation checklist and record engine run parameters.
The tools that do the workSAPjob descriptionsO*NET
Analysing1

Test electronic equipment and systems

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Test the cockpit avionics on Gulfstream G550 N777VG: run the power-up sequence, exercise radios, transponder…
Test the cockpit avionics on Gulfstream G550 N777VG: run the power-up sequence, exercise radios, transponder and flight displays, capture oscilloscope traces for suspect lines, document fault codes and bench-test suspect modules for follow-up.
The tools that do the workCaseBank SpotLightjob descriptionsWikipedia
The daily work19

Spread plastic film over areas to be repaired to prevent damage to surrounding areas.

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Cover the wing panel, flap hinge area and adjacent avionics bay with clear protective film before sanding and…
Cover the wing panel, flap hinge area and adjacent avionics bay with clear protective film before sanding and cutting so paint, dust and grinding sparks cannot reach fasteners or wiring; check adhesion and trim to rivet lines first.
The tools that do the workComputerized aircraft log manager CALMO*NET

Prepare and paint aircraft surfaces.

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Strip loose coating, feather edges, scuff and clean the left horizontal stabiliser, mix primer and topcoat…
Strip loose coating, feather edges, scuff and clean the left horizontal stabiliser, mix primer and topcoat per the spec, spray two thin coats with 30 minute flash between coats and hang a finish inspection sheet for paint shop signoff.
The tools that do the workDatcoMedia EBisO*NET

Determine repair limits for engine hot section parts.

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Inspect the turbine case and blades from serial 3742, measure cracks, erosion and distortion against the…
Inspect the turbine case and blades from serial 3742, measure cracks, erosion and distortion against the overhaul limits table, then decide which parts exceed service limits and record the disposition on the engine repair card.
The tools that do the workAccess Software AIRPAXCaseBank SpotLightO*NET

Cure bonded structures, using portable or stationary curing equipment.

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Set up the portable oven and vacuum bag on the bonded panel, verify temperature and pressure ramp schedule…
Set up the portable oven and vacuum bag on the bonded panel, verify temperature and pressure ramp schedule against the drawing, run the cure cycle, monitor thermocouples and log any excursions before removing the bag and inspecting the bondline.
The tools that do the workDisassemblerO*NET

Repair hydraulic and pneumatic systems

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Isolate the hydraulic system, remove the faulty servo valve on the nose gear door, bench-test the valve,…
Isolate the hydraulic system, remove the faulty servo valve on the nose gear door, bench-test the valve, replace seals and reassemble, then bleed the circuit, pressurise to 3000 psi and check for leaks and correct actuator travel before return to service.
The tools that do the workSAPjob descriptions
km/h RPM

Install software and instrument panels

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Remove the old glare shield, fit the new instrument panel, secure brackets to torque values, connect the CAN…
Remove the old glare shield, fit the new instrument panel, secure brackets to torque values, connect the CAN and power harnesses, load the latest avionics configuration file and run the panel alignment and self-test before flight release.
The tools that do the workCaseBank SpotLightComputerized aircraft log manager CALMjob descriptions

Construct, fit and install prefabricated parts

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Fit the prefabricated wing rib to the left flap spar: align datum holes, drill and countersink per blueprint,…
Fit the prefabricated wing rib to the left flap spar: align datum holes, drill and countersink per blueprint, set rivets where specified, torque attach bolts to 25 ft·lb, then record the work and part serials in the maintenance card before shift end.
The tools that do the workComputerized aircraft log manager CALMESCOO*NET

Measure the tension of control cables.

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Measure the elevator and aileron control cables with a tensiometer at station 220, record static tension and…
Measure the elevator and aileron control cables with a tensiometer at station 220, record static tension and service temperature, compare to the chart in the control-cable manual, adjust turnbuckles until readings match limits, then update the control rigging entry in the log.
The tools that do the workComputerized aircraft log manager CALMO*NET

Obtain fuel and oil samples and check them for contamination.

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Draw fuel and oil samples from the left and right tanks and the sump, filter into clear sample vials, inspect…
Draw fuel and oil samples from the left and right tanks and the sump, filter into clear sample vials, inspect for water, sediment and metal shavings under daylight, run a grease test strip on oil and note contamination level, then file the results against the engine serial number.
The tools that do the workComputerized aircraft log manager CALMO*NET

Listen to operating engines to detect and diagnose malfunctions, such as sticking or burned valves.

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Run the engines at idle and cruise power while listening for abnormal tones, isolate the suspect cylinder…
Run the engines at idle and cruise power while listening for abnormal tones, isolate the suspect cylinder with a mechanic's stethoscope and compression gauge, note sticking or burned-valve signatures against the engine handbook, and schedule borescope inspection if readings deviate.
The tools that do the workComputerized aircraft log manager CALMO*NET

Inventory and requisition or order supplies, parts, materials, and equipment.

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Count current spares on the shelf against the parts list, flag items below minimum stock, generate a…
Count current spares on the shelf against the parts list, flag items below minimum stock, generate a requisition for nuts, bolts, brake pads and a replacement hydraulic pump, include required P/Ns and preferred vendors, and submit for procurement approval before Friday close.
The tools that do the workSAPO*NET

Clean engines, sediment bulk and screens, and carburetors, adjusting carburetor float levels.

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Disassemble the carburetor, clean jets, float bowl and sediment screens in solvent, set the float height to…
Disassemble the carburetor, clean jets, float bowl and sediment screens in solvent, set the float height to 0.125 inch per the manual, reassemble, bench-run the engine to confirm no flooding, and record the adjustment and parts used in the maintenance log.
The tools that do the workComputerized aircraft log manager CALMO*NET

Adjust assemblies accordingly

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Restore left aileron hinge assemblies: set the hinge gap to 0.020 inch, follow the torque sequence, replace…
Restore left aileron hinge assemblies: set the hinge gap to 0.020 inch, follow the torque sequence, replace any fatigued bushings with recorded serials, then update the job card and close the task by 17:00 today.
The tools that do the workComputerized aircraft log manager CALMESCO

Maintain detailed maintenance records

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Update the aircraft maintenance log with today's tasks for N123AA, include part numbers, work hours, deferral…
Update the aircraft maintenance log with today's tasks for N123AA, include part numbers, work hours, deferral codes and torque readings, attach the signed inspection sheet, and file it under the current aircraft record before the end of shift.
The tools that do the workComputerized aircraft log manager CALMWikipedia

Coordinate with flight crews and ground staff

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Tell the captain of flight 472 and the night-shift ground ops supervisor which checks I completed on N123AA,…
Tell the captain of flight 472 and the night-shift ground ops supervisor which checks I completed on N123AA, list outstanding items that affect dispatch, propose a 30-minute turn window, and ask for confirmation before I clear the aircraft.
The tools that do the workMicrosoft OutlookWikipedia

Assist in training new technicians

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Prepare a hands-on walkaround and a laminated checklist for Tuesday's trainee session, include the three…
Prepare a hands-on walkaround and a laminated checklist for Tuesday's trainee session, include the three recent defect examples we fixed, assign each trainee a component to strip and reassemble, and send the schedule to training lead Maria.
The tools that do the workMicrosoft WordMicrosoft OutlookWikipedia

Use hand tools, power tools and other equipment

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Inventory the hand tools and power tools used on N123AA, note calibration due dates and any damaged…
Inventory the hand tools and power tools used on N123AA, note calibration due dates and any damaged equipment, tag items out of service, order replacements for missing torque wrenches, and post the updated tool board before shift handover.
The tools that do the workSAPESCO

Manufacture fixed or rotary wing aircrafts and aircraft subassemblies

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Lay out the assembly steps and tool list for the left wing subassembly, record required tolerances and rivet…
Lay out the assembly steps and tool list for the left wing subassembly, record required tolerances and rivet specifications from the drawing, assign stations to John and Aisha, and print the traveler packet for the shop floor.
The tools that do the workMicrosoft WordESCO

Read and interpret blueprints

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Compare the wiring harness drawing to the harness on bench B3, mark any dimension variances, note reference…
Compare the wiring harness drawing to the harness on bench B3, mark any dimension variances, note reference callouts and material specifications, photograph discrepant areas, and file a discrepancy report to engineering by close of business.
The tools that do the workDatcoMedia EBisESCO

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Activities this job lives in

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Related careers

Same family of work — each with its own tasks and prompts.

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